This month . . .


Making Paper
Experience the Fiber of Learning

It's easy to take for granted. After all, our lives are permeated by a plethora of paper. But imagine the challenges early humans faced when they wanted to communicate in writing beyond the cave walls. The heavy clay tablets the Sumerians scratched their thoughts on 6,000 years ago, were, no doubt, cumbersome! Over the centuries, people tried all kinds of portable writing surfaces ranging from wood to cloth.

The ancient Egyptians finally hit on the idea of layering strips of a wetland plant (papyrus, from which the word paper is derived) and pounding them together to make flat sheets. Much later, the Chinese made a slurry of water and the shoots or bark of certain plants and poured it through woven screens. As the water drained through the screen, fibers adhered to the surface and fused into paper. That is essentially how it's been done to this day.

Making paper in the classroom is easy to do and can inspire explorations across the curriculum. For instance, it fits nicely with a recycling theme because the easiest method of making it is to start with scrap paper that has already served its purpose. (Those wanting to dig deeper can try using fresh plant material.) The botany and chemistry of papermaking is fascinating, and the process is rife with opportunities for experimenting with a variety of variables. Its history, too, has a host of intriguing pages. Budding artists can try different materials and methods for creating unique textures, colors, and patterns, and then use their homemade sheets to make notecards, bookmarks, collages, wall hangings, gift tags, and holiday decorations.

Intrigued? All your class really needs to get started is some scrap paper, a blender, and a few other easy-to-find items, and in less than two hours they can relive the experience of an ancient artisan.



Making New Paper From Old

Ready to recycle paper into, yes, paper? You'll need to make a milkshake of recycled scraps (and other cool materials), suspend it in water, pass it through a screen, press the fibers, and allow them to dry. Read on for the details.

Materials

  • scrap paper (see #1, below for details).
  • 1 or 2 wooden frames (build your own or use old picture frames that are 5"x7", 8"x10", or 9"x12")
  • window screening for 1 frame (a bit larger than the frame)
  • staples (for tacking screen to frame)
  • rubber or plastic tub (large enough to immerse frame)
  • blender (for making pulp)
  • felt or wool fabric (a bit larger than your frame)
  • sponge
  • optional: bits of fresh or dried flowers, aromatic herbs, seeds, even dryer lint (which helps make stronger paper); rolling pin

Make Personalized Pulp

The first job your and your students will need to tackle is creating pulp: a slurry made from piles of plant fibers (in this case, recycled paper) that are pulverized in water. Here's how to do it:

  1. Make a heap of scraps. Invite your young sleuths to keep their eyes peeled for paper they think needs recycling. Many kinds of paper will do. Keep in mind that each will have different qualities that can affect your final product (see box, below). Do your students want to see the results of using a variety of colors, or would they prefer to shoot for a specific color? If they want a product light enough to write on, consider using about four times as much white (or light) paper as colored paper. Since paper with black ink can impart a grayish hue to your creation, you may want to use it in limited amounts, if at all.

    Next, let 'em rip. Have students tear the paper into
    pieces about one inch square. Consider separating different types and colors of paper at this stage so you can have more control when it's time to blend them. Challenge the class to brainstorm what they might use (in small amounts) that could add an artistic spark: foil wrapping paper, dried wildflower petals, herbs, food coloring, glitter, bits of thread, and so on. Set these aside.

    Paper Personalities

    Newspaper - Doesn't make great homemade paper and the ink can turn your product gray. But if that's your main source of scraps, try it out and compare the end product with paper made from other sources.

    Envelopes - A good choice. High quality envelopes have long fibers that help strengthen homemade paper.

    Junk Mail - A good—and abundant—choice that comes in a variety of paper qualities and colors.

    Colored paper - Can add spark to your creation. Some dyes are very strong and can impart bright hues, but can add soft tints if used in small quantities. Mixing too many colors could make your paper look muddy. Consider using tiny pieces of colored paper to add interesting flecks to your product.

    Copy paper - A good choice. Look for it in office recycling bins, flyers, and junk mail.

    Magazines - Most papermakers limit their use of glossy paper because the inks make the pulp gummy. Students may want to use some and compare their product with paper made from other sources. Small amounts can add interesting flecks.

    Uncoated gift wrap - Makes a great base for homemade paper.

  2. Soak it. Put the torn paper in a tub or bucket of warm water and let it soak for at least two hours; overnight is better. This begins to break down the fibers so the mixture is easier to mash in your blender.

  3. Blend it. Add soaked paper and water to your blender in a ratio of one cup of paper to two or three cups of water. It's good to start with your base color (usually light) and add other colors bit by bit, so you can see the emerging hue. Blend the mixture on medium high until it has the consistency of thin oatmeal.

    If you want to use your paper to write or paint on, you can blend in a tablespoon or so of white glue, corn starch, or gelatin (dissolved in hot water), or 2 teaspoons of liquid starch. These additives, which are called "sizing," will make the paper less porous to ink and paint.

  4. Perk it up with other additions. At this point, students might want to add food coloring, glitter, herbs, or bits of colored paper or dried wildflowers and blend them for just 10 seconds, or simply mix them in by hand. (You can also add flowers, herbs, and seeds to the top of your sheets once they've been made.) Papermakers sometimes add dryer lint to the pulp at this stage. The cloth fibers add texture and strength to the final product.

Turn Pulp into Paper

Once you have your cellulose smoothie (slurry) in hand, you'll need to work the magic that will make it whole again. Here's what to do:

  1. Make a mold. A mold, in papermaking parlance, is simply a screen-covered frame. A homemade frame or old picture frame works great. Cut your window screen an inch or two larger than the frame in all directions, hold it taut, and staple it to the back side of the frame. If you want your paper to have straight edges and be a specific size, you can use a second frame (with no screening) called a "deckle." (This rests on the mold and defines the shape of the finished paper.) If you'd rather have interesting, uneven edges, don't bother with the second frame.

  2. Take a dip. Fill the rubber tub with two to six inches of water. The goal is to put the pulp in a watery suspension so it can be evenly distributed on the screen. Add about one blender full of pulp for every two inches of water. The amount of the pulp in the water will determine the thickness of the paper, so you may have to experiment with different ratios once you see how the sheets turn out.

    After stirring the mixture, gently lower the mold at an angle, screen side up, into the tub starting with one edge and slide it to a horizontal position near the bottom. If you're using a second frame (deckle), place it on top of the screened frame. Gently shake the frame(s) back and forth, then quickly lift the screen straight up, allowing fibers to cover it and the water to drain through. Drain excess water back into the tub, resting the screen on the corner of the tub. (Instead of dipping the screen, some people simply pour blended pulp directly through the screen and tip it side to side so the pulp spreads out evenly.)


  3. Flip and dry it. Use a sponge, cloth, or paper towels to gently pat off excess water from the back side of the screen. Next, lay a piece of felt on top of the paper on the screen and turn it over onto a hard surface (e.g., a cookie sheet). (Water will run right through the felt.) If your newly made paper doesn't come off the screen, dry the back of the screen some more, tap the frame gently, or carefully peel the wet paper off.

    This is a good time to add dried flowers or herbs, spices, thread, seeds, and other items. (Paper with embedded seeds makes a great gift that can actually be planted!) You can also make imprints by pressing in plants or heavy lace and leaving them on until the paper has dried.
    To help your paper dry faster and lay flatter, cover it with another sheet (or more) of felt, newspaper, or towels, and press down with your hands, a cookie sheet, or a rolling pin. (This also helps bind the fibers.) You can continue to pile up layers as new sheets are made. Try weighing down your paper sandwiches for a half day or so with books or boards and then carefully peeling off your final creation. Lay the paper in a dry spot, turning it every now and then to keep if from sticking, or hang it on a line to dry.

Making Paper from Live Plants

All plants, from lettuce to lupines, have fiber, but some have enough to provide strength and elasticity to paper and other items such as cloth, rope, and baskets. Leaves and shoots of many common garden plants including iris, daylily, yucca, corn, and rice (and skins of onions) have been used to make paper. So have stringy stalks of sunflowers, bamboo, wetland reeds and rushes, and fibers that reside next to the outer bark of certain trees. Cotton fibers, which are used in some of the highest quality papers, actually surround the seeds.

The process of turning plants into paper is similar to the method described above, but there are additional challenges. Live plant materials need to be cooked, generally in a caustic solution such as lye, to chemically soften the bonds between the cellulose fibers. The safest solution to use in a classroom is washing soda (Arm & Hammer is an available brand). Next comes the aerobic part: beating the fibers to a pulp. (You may want to explore the origin of the phrase beat to a pulp with your students!) Beating or blending the fibers enables them to intertwine and water to penetrate them. As the pulp is made and later drawn over a screen, the water-filled fibers interlock and a page is born.

Intrigued by the possibility of making paper right from plants? Click here for instructions on a fairly simple method. If you want to dig even deeper, we recommend the following book: Papermaking with Plants: Creative Recipes and Projects Using Herbs, Flowers, Grasses, and Leaves, by Helen Hiebert (Storey Books, Pownal, VT, 1998; $25).


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Copyright© 2002 National Gardening Association

 

Contents

Pg. 1: Making Paper

Background

Materials

Making New Paper from Old

Making Paper from Plants


Pg. 2: Curriculum Connections

Papermaking Investigations


Reduce, Reuse, Recycle

Paper Through the Ages

Trees Measure Up


Pg. 3: Resources

Web Sites We Like

Papermaking Books


Related Articles

Close Encounters:
Young Observers Take Note

Arboreal Inquiries

Digging Deeper with Trees